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粗糙度轮廓仪技术方案说明
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粗糙度轮廓仪技术方案说明
精密测量行业20年!Focus on R&D of precision measurement instruments since 1999,
通过ISO9001:2000国际质量体系认证;ISO9001:2000 qualified
通过高新技术企业认证;High and new technology enterprise qualified

产品型号:MMD-HPG100JS
更新时间:2023-11-02
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粗糙度轮廓仪技术方案说明

精密测量行业20年!Focus on R&D of precision measurement instruments since 1999,

通过ISO9001:2000国际质量体系认证;ISO9001:2000 qualified

通过高新技术企业认证;High and new technology enterprise qualified

638270865722112797173.jpg

仪器测量原理Measurement Principle

该仪器为直角坐标测量法,触针接触式。X轴采用高精密的摩擦导轨为基准,Z1轴采用数字传感器,测绘出被测零件的表面轮廓形状的坐标点,通过计算机的软件对传感器采集的原始数据进行数学运算处理,标注所需的测量项目。

 Cartesian coordinates, stylus contacts.

● High precision air floating guide rail –As the measuring datum of X coordinate to guarantee the linear moving accuracy in X direction.

● High precision digital sensor – to get signal of Z coordinate for measuring the profile of various precise mechanical piece part.

● Computer and windows-based MMD measuring program to process the measuring data,  easy for printing and filing

测量功能Main Function

尺寸:包含水平距离、垂直距离、线性距离、半径、直径

夹角:包含水平角、垂直角、夹角

位置公差:包含平行度、垂直度

形状公差:包含直线度、凸度、圆弧轮廓度

辅助生成:包含辅助点、辅助线、辅助圆

DimensionContains the horizontal distance, vertical distance, linear distance, radius and diameter

Angle:  Horizontal Angle,  vertical angle,  cross angle

Position tolerance: contains the parallelism and perpendicularity

Form tolerance: contains the straightness, crown, circular arc profile

Auxiliary generation: contains the auxiliary point, auxiliary line, auxiliary circle

粗糙度分析:RaRqRzRy),RzDIN),R3zRzjis),RpRvRtRskRsmRc RpmRkuRdqRocMr1Mr2RpkRvkRkRdcA1A2RRxARRcpRmaxRz-ISO

波纹度分析:wtwawpwvwqwcwkuwskwwxwzwsmwdcwtewmrAwcwmrwmrc),wdq

原始轮廓  Pt  Pa  Pp  Pv  Pq  Pc  Pku  Psk  Pdq/pq  Psm  Pdc  PmrcPz  Pmr   C(pmr)

技术参数Main Parameters

项目  Item

参数 Parameter

分辨率

轮廓测量范围

Measurement range

测量精度

Measurement Accuracy

Xaxis

100mm

0.1μm

直线度Straightness

0.6μm /100mm

--------

Z1(传感器量程Sensor

60mm(粗糙度量程同步)

0.05μm

Z高度Height

650mm

立柱

最小内孔Min. inner hole

30mm (换小测针可测更小内径)

----------

线性精度

≤±(0.8+I0.12HI)μm

-      ------

圆弧

≤(1.2+R/8

2mmR10mm 的标准球,取样圆弧夹角为

120°

 

角度

≤±1

60°90°的角度块,角

边取样长度为 5mm

粗糙度部分

残值噪声

≤0.005μm

λc  0.08mm,测量速度

0.1mm/s,测量平晶

粗糙度测量重复性

1δ≤2nm

采用 Ra 0.35-0.5μm 的方波标准件

粗糙度示值误差Indication error

±5%

国标

粗糙度示值稳定性Indicative stability

≤±7%

国标

粗糙度测量重复性

Repeatability measurement

±3%

国标

分辨率Resolution

0.1μm

----------

产地Origin

美国MicroE (America)

-------

传感器

Sensor

类型 Type

光栅传感器 Digital grating sensor

-----------

分辨率Resolution

0.05μm

-------

产地Origin

美国MicroE (America)

---------

评定长度Assessment length

λc×3、4、5、6、7

---------

截止波长Cut-off wavelength

0.0250.080.250.82.58mm

----------

爬坡角度Climbing Ability

上升77°(Upside), 下降88°(Downside)

-------

测量速度Meas. Speed

0.02mm4.0mm/s

----------

测量方式Meas. Mode

传感器移动Sensor moving

--------

XZ1Z

三轴电动控制

软件手柄都可控制

电源Power

AC 220V±10%  50Hz

-------

环境要求Environmental conditions

相对湿度(RH):<85%

以上参数均在 20℃± 2℃,阶梯温度不超过2℃/h 和地面振动最大 RMS50Hz

2.5μm/s RMS50Hz 5.0μm/s 的环境下

测得

 

技术亮点Technical highlights

无需转换传感器、测针;实现一次测量 粗糙度、轮廓仪同时分析

No need to change sensors and needles; Simultaneous analysis of roughness and profilometer can be achieved at one time.

一次测量,可分析工件不同区域粗糙度,提高测量效率

One measurement can analyze the roughness of different parts of the workpiece and improve the measuring efficiency.

X轴采用摩擦直线导轨,精度高,寿命长

X-Z1轴采用进口数字式传感器,精度高、线性好

Z1 axis adopts imported digital sensor with high precision and good linearity

简易的测针更换设计,一次安装,无需校正  Simple stylus replacement, one time installation, no need correction

软件支持中英文一键切换  Software supports one-click switching between Chinese and English

支持winXP、win7系统   Support winXP, win7 system

软件标注与CAD标注一样  Software annotation is the same as CAD

圆弧、线自动识别  Automatic Recognition of Arc and Line

支持DXF格式文件导入、导出,定制CAD格式导出

Support DXF format file import and export, customize CAD format export

支持连续标注、基准标注、支持任意插入点

Support for continuous annotation, base annotation, and insert points randomly

支持图形自由旋转及坐标自由旋转  Support graphic and coordinate free rotation

原始数据自动保存,便于多次标注The original data can be saved automatically for multiple annotations.

镜像功能,可保存标注后文件  Mirror function to save annotated files

可对XZ1轴当前位置进行监控  The current position of X and Z1 axes can be observed.

具有测针自动接触、自动抬起、自动回退功能  Stylus automatic contact, lifting and return .

可以对操作进行无限次的撤销及恢复操作  Indefinitely operation for Revoked and Restored

捕捉开关打开时,自动生成及捕捉交点、圆心 、线段中点、端点、圆弧交点、中点、切点等特征点

When the capture switch is turned on, it automatically generates and captures the characteristics of intersection point, circle center, line segment point, end point, arc intersection point, midpoint and tangent point.

即使在非比例放大的情况下,也能进行正常的角度、圆弧、水平、垂直、线性等标注。

Even in the case of non-proportional amplification, normal angle, arc, horizontal, vertical and linear labeling can be annotated normally.

软件界面

产品(Product)

包装(Packing)

总重量

(Wt.kg)

体积

CBM m³)

Lx

Ly

Lz

Wt(kg)

Lx

Ly

Lz

Wt(kg)

1500

800

1800

350

960

96

96

50

400

0.88

 

使用要求Usage requirement

功率需求(Power): AC 220V±10%  50Hz

环境要求(Environment requirement):温度(T):10~30℃;相对湿度(RH):<85%

安装地点无明显振源 (No obvious vibration)

单独地线 (Independent grounding)

 

主要配置Main configuration

部件名称

Part Name

项目名称

project name

机械部分

Mechanical Part

主机仪器架 Host instrument stand  x1

大理石工作台面 Granite table: 1

导轨系统 floating guide rail: 1

方立柱系统 Up-right Column : 1

数字传感器 Digital Sensor: 1

调整工作台

Adjustment Table

水平调整系统Horizontal adjustment device

回转及角度调试系统Rotation adjustment device

平口装夹系统 Fixture

校正标准件一套 Calibration Gauge : 1 set

测头与测杆

Stylus and Probe

Φ3*21mm  R0.025mm 斜测针 :2

Φ3*21mm with R0.025mm slope tip2 pcs

Φ3*20mm  R5μm 尖测针 :1

Φ3*20mm with R5μm Needle probe 1pcs

Φ8*150mm 测杆:  1,

Φ8*150mm Probe: 1 pc


电器部分

Electrical Part

电器控制系统Electrical control system1

电脑(Computer1

HP喷墨打印机(HP Inkjet Printer1

测量软件(Software):1

 

安装、验收

1安装与培训

1.1我公司负责在用户现场对设备行进安装和调试;

Supplier is responsible for Installation and testing on user site.

1.2在设备安装调试时对买方技术人员进行理论、实际操作及维修等培训,使用户技术人员掌握设备操作,能熟练使用设备进行检定工作,保证设备正常运行并能排除设备的一般故障和特殊保养。. 

The user will be trained in theory, operation and maintenance during installation, to that the user could operate the equipment skillful, and could solve the general trouble and make routine maintenance. 

2验收

2.1验收标准:按现行国家检定规程以及合同技术协议为准。

Acceptance criteria: According to the current national verification procedure and the technical agreement of the contract.

2.2验收项目:核对该设备的供货清单,如有漏项和短缺,我司负责免费补齐。

Acceptance items: check the supply list of the equipment. If there are any missing items or shortages, our company will make up for them free of charge.

 

粗糙度轮廓仪技术方案说明售后服务

质保期:设备安装验收合格之日起12个月内,但不超过发货之日起15个月。

Warranty period: 12 months from the date of equipment installation and acceptance, but not more than 15 months from the date of shipment.

质保期内:实行“三包"政策,公司负责为用户免费提供计量测试技术咨询服务。

Warranty period: Three guarantees, meanwhile providing free testing or technology consulting

质保期外:我公司提供终身优惠服务和技术支持,设备出现故障需要修理时,所换零件按成本价收取。我司有备品备件库,终身负责为用户以成本价提供备品备件服务。

After warranty: Providing service and support for life, and spare part with the best price, and if hardware support, the software updating free of charge.

服务响应时间:接到故障请求电话后,5小时内回应,我司通过电话、微信或邮件的方式指导买方排除故障;若故障仍不能排除,将在72小时内派技术人员上门解决问题。

Service response time: within 5 hours upon receipt of the fault request call, our company will guide the buyer to troubleshoot the fault by phone,  or  If the fault cannot be removed, technicians will be sent to solve the problem within 72 hours.


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